4 Trends Promoting Linear Encoder Usage In Automation

Linear encoders are used in automation and robotics extensively due to emerging trends such as miniaturization, improved materials and coatings, enhanced signal processing and smart encoder technology. In this blog, Walker Machinery, a leading distributor of digital encoders and CNC control solutions in Milton, Ontario, explores these advancements in detail.

What Are Some Advancements In Linear Encoder Usage?

Miniaturization and Integration

Linear encoders and encoders in general are becoming more prevalent in robotics and automation due to miniaturization. The ability to make optimally performing systems in compact sizes makes them a perfect way to integrate with lightweight and space-saving robotic systems.

Improved Materials and Coatings

Linear encoders are becoming more adept at handling a variety of environmental conditions due to advancements in material quality and protective coatings. This makes the encoders more capable of handling high temperatures, exposure to corrosive chemicals, mechanical wear and tear, and other challenging conditions, which conventional encoders are incapable of handling.

Enhanced Signal Processing

While linear encoders sense and provide data to the controller, the accuracy of the data can be compromised. However, with a marked improvement in signal processing capabilities, the encoders can now provide more accurate and reliable data in real-time without any signal disruptions. This also enables users to improve predictive maintenance capabilities with more reliable data.

Wireless And Smart Encoders

With the advent of the Internet of Things (IoT) and wireless communication systems, smart encoders are becoming the norm. Now, linear encoders can share data seamlessly with a centralized control system, eliminating the need for complex wiring and related hardware.

Conclusion

To summarize, as linear encoders become smaller, more robust, more accurate and eliminate the need for wiring, they become integrated in advanced automation and robotics systems.

To learn more about digital encoders and various CNC control solutions, contact us at Walker Machinery today. As one of the leading distributors of linear encoders, rotary encoders and more, we also offer high-quality digital readout systems and related accessories. With decades of experience in this field, we proudly serve a wide variety of industries and esteemed clients. For more information, contact us at 905-876-0890 today.

FAQs:

What industries use advanced versions of linear encoders?

Aerospace automation, pharmaceutical robotics, food industry automation and additive manufacturing all require advanced digital linear encoders.

What are the challenges facing digital encoder advancement?

The most common challenges facing advancements in digital encoders are environmental contamination, high cost and integration complexity.