4 Benefits Of Retrofitting Digital Readout Systems

Digital readout systems are standard with most CNC machining systems. Be it CNC milling control or types of special machinery, DRO systems play a significant role in improving accuracy and precision. However, the main appeal of digital readout systems is their ability to be retrofitted into old, manual machines. Here’s a look at 4 advantages of undertaking such a retrofit.

4 Advantages Of Retrofitting DRO

1. Better Productivity

The biggest benefit is a marked increase in productivity. This is achieved in 3 ways. Firstly, it reduces manual errors caused by manual reading. This directly improves the accuracy of the operation and makes it less likely to produce errors that require rework or scraping. Moreover, it also makes it easy to set up the machine each time, as it eliminates manual setup. Lastly, since the reading produced by the DRO unit is accurate and instant, it improves the machining time of a particular part.

2. Improved Precision

First, it is vital to understand that precision is quite different from accuracy. While accuracy measures how exact the reading is one time, precision ensures this accuracy is consistent for multiple readings. A digital readout system retrofitted to an old machine assures accuracy automatically. Moreover, it makes it easier for the operator to repeat the accurate readings each time, thereby improving precision.

3. User-Friendly Operation

The easy-to-use design of a DRO unit ensures that operators are free from fatigue caused by constant manual measurement and adjustment. Additionally, due to its ergonomic design, it also saves extra physical strain to the operator.

4. Low Cost Of Ownership

Compared to the number of benefits offered by a digital readout system, the total cost of ownership is quite low. This means that for a quite modest investment, owners of manual machining workshops can significantly improve their product quality, productivity and worker satisfaction. 

To learn more about the applications of digital readout systems (DRO) and CNC milling control systems, reach out to us at Walker Machinery today. As a leading distributor of Heidenhain DRO units, length gauges, encoders and other equipment, we guarantee excellent product quality and customer service. Call us today at 905-876-0890 to request a quote.