4 Reasons To Integrate Digital Readout Systems With Length Gauges

Digital readout systems are often used in manufacturing processes. Similarly, length gauges are also used in several industrial applications. However, integrating the two equipment is actually far more beneficial for industrial automation than operating them individually. To further reiterate this point, this blog covers the basics of each and provides the advantages of integrating them. 

Exploring Digital Readout Systems

What Is The Purpose Of Digital Readout Systems?

The main purpose of the DRO unit is to offer an accurate reading of the movement of the work tool across different axes. They are most commonly used in milling machines, lathes, grinding machines, drilling machines, and radial drilling machines. Some common features of this digital measuring tool unit include:

- High Precision and Accuracy: The unit shows the exact position and speed of the cutting tool, making it easy to achieve high precision and accuracy, even in manually operated machines.

- Highly Durable: DRO units are built to last. They are designed for rugged operation, making them highly durable. The IP seal ratings further attest to their ruggedness.

- Versatile: DRO units are very easy to integrate and operate. They can be retrofitted to old machines to quickly improve their performance. 

What Is The Purpose Of Length Gauges?

Heidenhain length gauges are an excellent choice when there is a requirement to measure over large ranges with high accuracy. This type of digital measuring tool is often used in metrology, position measurement, and monitoring measuring equipment. Some common features of length gauges include:

- High Accuracy: Length gauges are unmatched when it comes to measurement accuracy. Be it incremental or absolute length gauges, they can offer accuracy ranging from 2 to 0.03 micrometres. 

- Highly Specialized: Length gauges are designed to be highly specialized, with some designed for offering protection from the elements while others offering high repeatability. 

- Robust Design: All length gauges offer some degree of protection from water and dust.

Advantages Of Combining Length Gauges With Digital Readout Units

1. Enhanced Precision

While both DRO and length gauges offer great precision on their own, combining them takes the precision to another level. The digital readout units can offer exact readouts of the measurements taken by length gauges in real time. Moreover, they can be displayed in different units of measurement, making operations even more convenient. The end result makes the overall process as precise and accurate as possible. Therefore, in sectors where this high level of precision is required, such as aerospace, automotive manufacturing, or the healthcare sector, combining DRO with length gauges is an excellent choice.

2. Improvement In Productivity

Integration of DRO with length gauges can also lead to a significant improvement in productivity. With the help of the digital readout units, operators can see the measurements of the length gauges displayed in real time. This makes it easier for them to adjust certain measurements and positions, thereby optimizing the entire operation. This also means that there will be a marked decrease in downtime, as the wear on the system will also be reduced. Any reduction in downtime directly leads to a significant improvement in productivity. Lastly, it also translates to significant cost-effectiveness in the long run.

3. Reduction In Error

Another major benefit of integrating the two pieces of equipment is a marked decrease in error. Since the DRO units display the measurements automatically in real-time, there is no need for technicians to manually record these measurements. This eliminates the small errors while recording, which are inevitable with manual readings. Apart from improved accuracy, it also guarantees consistency in measurements, since DRO units will get it right every time across a large sample size. Therefore, it can act as an excellent form of quality control.

4. User Friendly

Lastly, Heidenhain DRO systems are known for their user-friendly interface. This means that even relatively new operators can master its use quickly. This can save a lot of valuable time in a manufacturing setting where high throughput is required. Apart from a gentle learning curve, this equipment can also be customized to suit specific operations. For instance, a technician can choose from different display modes, communication protocols and measurement units. 

Our Range Of Length Gauges

Walker Machinery is a proud distributor of Heidenhain ACANTO and CERTO length gauges. Here’s a brief look at each product:

ACANTO: This is an absolute length gauge that comes equipped with a sliding guide. It can cover a length of 12 to 30mm. With excellent resistance to shock and vibration, they are also not very sensitive to improper clamping.

CERTO: Equipped with a ball-bush guide, it covers a distance of 25mm to 60mm. 

Conclusion

In summary, integrating DRO systems with length gauges can lead to a multitude of benefits for industrial automation, including a reduction in downtime and errors and improvement in accuracy. 

To learn more about the applications of digital readout systems (DRO) and length gauges, reach out to us at Walker Machinery today. As a leading distributor of Heidenhain DRO units, length gauges, encoders and other equipment, we guarantee excellent product quality and customer service. Call us today at 905-876-0890 to request a quote.